01
Conceptualization & Market Research
Brainstorm ideas, validate demand, and create initial sketches to define the product vision.
Made in India · BIS Certified · Pune Facility
A Toy Manufacturing Partner Built for Retail
A Pune-based, BIS-certified toy manufacturing facility producing 8 in-house brands with documented batch quality, repeatable SOPs, and retail-fit packaging — sized for distributor and retailer replenishment cycles.
Capacity at a glance
Built for distributor-scale supply
The numbers behind a manufacturing partner you can plan a retail business around.
25,000
sq ft Facility
Pune-based manufacturing unit
2,00,000+
Units / Month
Production capacity at peak
8
Product Brands
In-house owned IP
40–50
Days for New SKU
Concept to production-ready prototype
Production Process
Nine steps from concept to retailer doorstep
A transparent, documented production journey. Three phases, nine checkpoints, engineered for safety, consistency, and scale.
01
Concept
02
Engineer
03
Deliver
01
Phase 1
Conceptualization
Ideation, design, and prototyping.
1–3steps
02
Design & 3D Modeling
Develop detailed technical designs, specifications, and material selection for production readiness.
03
Prototyping & Testing
Build physical prototypes and iterate through playtesting, feedback, and ergonomic evaluation.
02
Phase 2
Engineering & Compliance
Safety, tooling, and mass production.
4–6steps
04
Safety & Compliance Testing
Rigorous lab testing against ASTM, EN, and ISO standards for chemical and mechanical safety.
05
Tooling & Mold Creation
Precision injection molds and production tools designed and manufactured for consistent, repeatable output.
06
Mass Production
Injection molding, painting, assembly, and stuffing, all governed by documented SOPs throughout.
03
Phase 3
Quality & Delivery
QC, packaging, and dispatch.
7–9steps
07
Quality Control & Inspection
In-line checks and final AQL sampling ensure defect-free, consistent output across every batch.
08
Packaging & Labeling
Compliant retail packaging with instructions, safety warnings, and market-aligned branding applied.
09
Shipping & Distribution
Bulk packing, logistics coordination, and reliable delivery to distributors and retail partners.
Built for distributor confidence
A documented 9-step process reduces rework and enables predictable lead times, ideal for retail replenishment at scale.
The Four Pillars of Our Manufacturing
Documented production systems, multi-layer QC, BIS-compliant materials, and export-ready packaging: the operating backbone behind every distributor relationship.
Equipment
Documented Production Systems
Repeatable SOPs and modern production lines deliver consistent batch output, the foundation of reliable distributor supply.
People
Multi-Layer Quality Control
Trained QC operators run in-line and AQL inspections with documented defect handling, ensuring every batch is retail-ready.
Materials
BIS-Compliant Materials
Non-toxic, BIS-aligned material sourcing with documented batch traceability, with compliance built in from the input stage.
Logistics
Export-Ready Packaging
Packaging aligned with global retail standards, sized for international distribution and channel partners.
Quality Control
Four checkpoints. Zero surprises.
Every batch passes through four documented inspection gates before it ships, so distributors can plan replenishment without worrying about variability.
1
Incoming materials
Visual + compliance checks before any material enters production.
2
In-process inspection
Fit, finish, and assembly alignment audited as parts move down the line.
3
Pre-pack verification
Surface, sharp edges, labelling, and warning compliance reviewed.
4
Final QA release
Packing integrity + batch seal-off before dispatch to retailers.
Certifications & compliance
Documentation aligned to your market
ISOCEBISASTMNon-toxic
For distributors
Predictable replenishment, fewer returns
- Consistent finishing for repeat orders
- QC summary shared on request
- Reduced retailer complaints
Need a compliance & documentation pack?
We can share certification copies, QC summaries, and checkpoint notes during partner onboarding.